What this means in practice

  • A camera and even light take pictures of each zipper chain, slider, button, snap or rivet on the line, on a tray or as it feeds into the sewing step.
  • The model is trained on the clients own trims and colors. It flags missing, bent or crooked zipper teeth, broken or missing sliders and pulls, cracked or chipped buttons, missing holes, bad plating, wrong sizes, and pieces whose color does not match the lot.
  • Each flag is saved with a photo, the lot or order, the machine and the time, so the team can see if one machine, mold or dye batch keeps causing the same problem.
  • A quality lead checks every flag and decides whether the lot passes, gets sorted or is pulled. The camera points at the trims, not at workers, and any people caught in view are blurred.
  • Start with one trim type and one line, compare the camera flags with what the inspectors find for a few weeks, and keep the existing pull, wash, color and customer tests in place.

How Lid Vizion approaches it

We start with the business decision and operating context, define ownership and measurable milestones, then use configuration, integrations, automation, or custom software only where each earns its place.