What this means in practice

  • A camera and backlight take pictures of each sock or stocking while it sits on a board or form, after knitting, toe closing or boarding, so holes and thin spots show up clearly.
  • The model is trained on the clients own styles and yarns. It flags holes, dropped stitches, runs, open or crooked toe seams, uneven length or heel spots, wrong colors or patterns, loose threads, and left and right pieces that do not match.
  • Each flag is saved with a photo, the knitting machine, the batch and the time, so the team can see if one machine, needle or yarn lot keeps causing the same problem.
  • A quality lead checks every flagged piece and decides whether it ships, gets fixed or is pulled. The camera points at the product, not at workers, and any people caught in view are blurred.
  • Start with one machine group and one style, compare the camera flags with what the inspectors find for a few weeks, and keep the existing size, stretch, wash and label tests in place.

How Lid Vizion approaches it

We start with the business decision and operating context, define ownership and measurable milestones, then use configuration, integrations, automation, or custom software only where each earns its place.